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Fitment Instructions

for ISUZU

D-MAX (GEN 7)

Double & Extended Cab

XTREME, XPEDITION, LX & RHINOLITE

Fitment Kit Contents

Description
Quantity
Illustration
M8x30 Bolt
12
m8-hexagonal-bolt
M8 Nylock Nut
4
m8-nylock-nut
M8 Flat Washer
16
m8-washer
M8 Spring Washer
8
Cab Side Bracket LH
1
Cab Side Bracket RH
1
Tail Gate Bracket LH
1
Tail Gate Bracket RH
1

Required Tools

Description
Illustration
13mm Spanner
spanner
13mm Socket Wrench (Optional)
socket-wrench
Drill
drill
9mm Drill bit
drillbit

Installation Time & Care Instructions

  • Before installation, ensure that your hands and workwear are clean from oil, grime & dirt.
  • Ensure that the correct tools and PPE are used whilst installing the canopy. Clean the rear cab window before fitting the canopy.
  • Torque all M8 fasteners to approx. 28Nm.

Fitment Steps

Step 1
  • Unpack all components and hardware from packaging. Ensure that everything is accounted for as indicated above.
Step 2
  • Remove any cab guards, roll bar, tonneau cover, sports bar etc. from vehicle.
Step 3
  • Remove the factory-fitted tie-down hooks.
  • Insert & align the cab side brackets with the front tie-down fastening points.
  • Insert & align the Tailgate side brackets with the rear tie-down fastening points
  • Ensure that the rear cab window of the vehicle is clean, before loading the canopy onto the load bin.

isuzu-d-max-gen7-dc-ec-fig-1

Step 4
  • Fit & align the canopy center to the vehicle load box, with a minimum distance of 25mm between the canopy front panel and vehicle cabin. (Fig. 1).
  • When the canopy is resting on the load bin, adjust the brackets to achieve a gap of approx. 6mm between the canopy fastening surface and the bracket top surface. (Fig2.)
  • Once the canopy is aligned and in place, use a black marker to mark the hole positions of the fitment brackets. Once all 4 x corners are marked, drill a Ø9mm hole into the side trim through the vehicle load box. (XP canopies will be pre-drilled).
  • Secure the brackets to the load body by fastening the bolts slowly & securely.
  • Secure the canopy to the brackets using the bolts supplied, tighten the bolts to secure the two surfaces firmly.

isuzu-d-max-gen7-dc-ec-fig-2

Step 5
  • Trim sealing rubber on tailgate with knife or scissors.
  • Check again for alignment of canopy on sides of loading bin.
  • Check all bolts one final time.
  • Enjoy your NEW Rhinoman all Aluminum Canopy.

 

WARRANTY, SERVICE & CARE GUIDE

  • All Rhinoman products carry a comprehensive 2-year factory warranty.
  • PLEASE NOTE: Your canopy will only be covered under warranty if it has been fitted by an approved Rhinoman fitment centre or agent.
  • Please do inspect the fasteners on the fitment brackets every once in a while, to ensure that all bolts are still tight and properly secured.

Should you have any enquiries about the fitment, feel free to contact us

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