Rhinoman Fitment Instructions for Toyota Hilux (Revo) Double & Extended Cab
Fitment Instructions
for Toyota
Hilux (Revo)
Double & Extended Cab
XTREME, XPEDITION, LX & RHINOLITE
Fitment Kit Contents
Description
Quantity
Illustration
M8 x 25 Hexagonal Bolt
4
M8 x 30 Hexagonal Bolt
12
M8 Nylock Nut
8
M8 Flat Washer
16
M8 Body Washer
8
M8 Spring Washer
8
Cab Side Bracket Inner
2
Cab Side Bracket LH
1
Cab Side Bracket RH
1
Tail Gate Bracket LH
1
Tail Gate Bracket RH
1
Required Tools
Description
Illustration
13mm Spanner
13mm Socket Wrench (Optional)
Installation Time & Care Instructions
- Approx. 45 Minutes (Excluding the removal of any accessories from load bin)
- Before installation, ensure that your hands and workwear are clean from oil, grime & dirt.
- Ensure that the correct tools and PPE are used whilst installing the canopy. Clean the rear cab window before fitting the canopy.
- Torque all M8 fasteners to approx. 28Nm.
Fitment Steps
Step 1
- Unpack all components and hardware from packaging: ensure that everything is accounted for as indicated above.
Step 2
- Remove any cab guards, roll bar, tonneau cover, sports bar etc. from vehicle.
Step 3
- Remove the factory fitted tie-down hooks, located as shown in Fig. 1
- Place each fitment bracket to align with the tie-down point holes and the top surface of the fitment bracket protruding the load bin edge by ±8mm.
- Secure each fitment bracket with the provided bolts to the OEM tie-down points.
- Ensure that the rear cab window of the vehicle is clean, before loading the canopy onto the load bin.
Step 4
- Fit the canopy to the loading bin, align & space evenly.
- Line-up the canopy fastening points with the brackets’ fastening points. (Fig. 1).
- When the canopy is resting on the load bin, adjust the brackets to achieve a gap of approx. 6mm between the canopy fastening surface and the bracket top surface. (Fig2.)
- Secure the brackets to the load body by fastening the bolts slowly & securely.
- Secure the canopy to the brackets using the bolts supplied, tighten the bolts to secure the two surfaces firmly, into the factory supplied threaded holes.
Step 5
- Trim sealing rubber on tailgate with knife or scissors.
- Check again for alignment of canopy on sides of loading bin.
- Check all bolts one final time.
- Enjoy your NEW Rhinoman all Aluminum Canopy.
WARRANTY, SERVICE & CARE GUIDE
- All Rhinoman products carry a comprehensive 2-year factory warranty.
- PLEASE NOTE: Your canopy will only be covered under warranty if it has been fitted by an approved Rhinoman fitment centre or agent.
- Please do inspect the fasteners on the fitment brackets every once in a while, to ensure that all bolts are still tight and properly secured.